Brief introduction of Sponge Iron

Sponge iron, also known as DRI, is obtained from the direct reduction of iron pellets. The name of the product is due to its form of porous spherical (pellet) with a sponge-like appearance. Sponge Iron has a high grade of iron, which is more used today due to the shortage of iron scrap and its high price, which is causing environmental problems.

SINTERING AND PELLETISATION OF INDIAN IRON ORES

HPS is characterized by micro pellets with high mechanical strength, measuring between 2 mm and 8 mm. HPS feed consists of iron ore as pellet feed fines, return fines and iron and steel work remnants, filter dust, additives and binders like limestone, dolomite, bentonite and …

Which Is Better: A Sponge Iron or a Pig Iron?

Sponge Iron, also known as Direct Reduced Iron (DRI), is produced by reducing iron ore in the form of lumps/pellets using non-coking coal in a rotary kiln. Pig Iron, on the other hand, is produced by melting iron ore, …

No. 11.7 HBI – Hot Briquetting of Direct Reduced Iron …

In the following, the differences between the two types of products are discussed. Hot briquetted iron will be particularly reviewed with regard to: - Specific advantages and Characteristics of …

Direct Reduced Iron and its Production Processes – …

The reductant can be a gas or a solid. Major DRI production processes are either natural gas based or coal based. Feed material for the DR process is either sized iron ore of size ranging from 10 mm to 30 mm or iron ore pellets of size ranging from 8 mm to 20 mm produced in an iron ore pellet plant.

گندله و آهن اسفنجی چه تفاوت ‌هایی دارند؟

شرکت بازرگانی اصفهان آهن در سال 1378 با دیدگاهی متفاوت به جمع فعالان صنعت آهن و فولاد کشور پیوست و از همان ابتدا خط مشی شرکت بر این بوده است که به عنوان یک منبع مطمئن، قابل اتکاء و برتر در این عرصه شناخته گردد.وجود مدیران ...

IS 11092 (2001): Iron Ore Pellets for Direct Reduction …

Processes [MTD 30: Sponge Iron and Smelting Reduction] IS 11092:2001 n fl14- 914+ mRTwmmmNimtlqFTtF Ww6d-fafmz (imuy~m) Indian Standard IRON ORE PELLETS FOR DIRECT REDUCTION ... 4.1 The iron ore pellets shall conform to the following chemical analysis (dry LOI free basis): Constituent Percentage Fe (Total) 66.5 A4in Si@ + A1203 4.0 Max

Iron Ore Pellet

Another difference between BF- and DR-grade pellets is the use of coatings on the latter. As shaft furnace temperatures increase in an effort to increase productivity, the problem of pellets sticking together and causing handling problems increases. ... Typically, the integrated steel plants use medium/high grade iron ore, whereas the sponge ...

difference between pellet and spong iron

Why carbon dioxide-free sponge iron? Unlike pellets, which still contain oxygen and must be further processed by the customers, sponge iron is pure, ready-made iron. "Today's iron ore …

All About The Production Of Sponge Iron

So we will quickly explain what is involved in the DRI process. ● First, iron ore lumps are placed with iron-coking coal in a kiln. ● Next, they are combusted in the presence of oxygen for 12 hours. ● Post which the products are air-cooled. The result is Sponge Iron as pellets that are initially stuck together but are later magne…See more on sreemetaliks

  • Images of Difference Between Pellet and Sponge Iron

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  • Difference between steel bars and steel billets

    Composition Differences between Steel Bars and Steel Billets. Steel bars and steel billets differ in their composition. ... Iron Ore; Billets; Pellets; Pig Iron; Sponge Iron; TMT Bars; Contact Us. Toll Free: . Email: info@sreemetaliks. Address: SML House, Main Road, P O Barbil,

    difference between pellet and spong iron – Grinding Mill …

    The fundamental difference between sintering and pelletisation is … Reduces coal consumption in spong iron making … » Free online chat! What is the difference between sponge iron and iron pellets. What is the difference between sponge iron and pig iron? the answer. . basic summary: . 1. Pig Iron and Sponge Iron are the result of different ...

    Frequently Asked Questions | International Iron Metallics …

    Sponge iron produced in India is mainly for domestic consumption, but a limited tonnage is exported to nearby markets. ... are used to remove the oxygen from the iron ore, resulting in a highly metallised iron product in pellet or lump form (depending on the type of iron ore feedstock, pellets or lumpy ore). ... These differences can lead to ...

    Nooshin M on LinkedIn: Do you know the difference between #spong_iron

    Do you know the difference between #spong_iron and #iron_pellets? In the steel manufacturing industry, both sponge iron and iron pellets play crucial roles…

    IS 15774 (2007): Sponge Iron/Directed Reduced Iron …

    IS 15774 (2007): Sponge Iron/Directed Reduced Iron (DRI) Hot Briquetted Iron (HBI) and Cold Briquetted Iron (CBI) for Steel Making [MTD 30: Sponge Iron and Smelting Reduction] IS 15774:2007 (Amalgamating IS 10812:1992, ... ore or pellets) directly in the solid phase, that is without going through the molten stage as occurs in blast furnace ...

    THE GROWING IMPORTANCE OF PELLETIZING FOR IRON ORE MINING AND IRON

    The concentration of low-grade iron ores is vital to the continued availability of iron and steel in our everyday lives (Eisele and Kawatra, 2003;Kawatra and Claremboux, 2021a;Zhang et al., 2021).

    ENERGY-EFFICIENT TECHNOLOGY OPTIONS FOR DIRECT …

    3.7 Switch Over to Iron Ore Pellets 27 3.8 Artificial Neural Network for Accretion Control 28 3.9 Moisture Reduction from Coal 29 3.10 Energy-efficient Motors 30 ... the Indian Sponge Iron Industry in 2019–20, which was undertaken by the Joint Plant Committee set up under the aegis of the Ministry of Steel (GOI). The Association provides a ...

    Applications of Iron Ore Pellets

    How Are Iron Ore Pellets Made? Here's a quick introduction for you on how Pellets are made. Usually, Iron Ore is manufactured and converted into Pellets. These are oval lumps of iron ore that are hardened using fuel. This process of converting iron ore into pellets is known as Pelletization. Iron Ore Pellets are then used in the production of ...

    Effect of Iron Ore Lumps and Iron Ore Pellets on Production …

    Pelletization has proved to be successful way to utilize iron ore fines generated during mining. The difference in chemical composition and physical properties of iron ore and iron ore pellets has impact on quality of direct reduced iron produced. The pellets have higher strength and resistance to disintegration than iron ore lumps, while lumps have better reducibility then pellets.

    EXECUTIVE SUMMARY

    carbon content in sponge iron produced in coal based plants, gangue content of the sponge iron resulting in additional requirement of electrical energy in its melting and higher meltdown time. However, an ever widening gap between the demand and availability of scrap clearly indicates a bright future for the sponge iron industry. 4.

    es/72/diferencia entre pellet y spong iron.md at main

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    Direct Reduction of Iron: A Review on Midrex and Hyl Patents

    Ironmaking is the major energy consuming and CO2-emmiting step in steel production. Direct reduction processes are an alternative to the traditional blast furnace because of the use of H2 in the reducing gases which generate less CO2. There are two main technologies for direct reduction of iron, Midrex and Energiron (or Hyl) which together are responsible for 80% of the …

    Adapting to Raw Materials Challenges: Part 1

    It is important to realize the difference between DR-grade pellets, blast furnace pellets, and lump ore to fully understand the effect of substituting materials. From research and testing in plants by iron ore companies, it has been established that the optimum composition of a DR-grade oxide pellet depends on specific plant conditions.

    Pig Iron vs. Sponge Iron

    Pig iron is primarily used in the production of cast iron and wrought iron, while sponge iron serves as a raw material for steelmaking. Understanding the differences between these two forms of …

    Different forms of DRI: (A) lump, (B) pellets, and (C) HBI.

    Sponge Iron or Direct Reduction Iron (DRI) refers to a porous metallic substance that is produced by the direct reduction of iron ore, where oxygen is removed from the iron oxide using coal or ...

    Investigations on the Interaction Behavior …

    The ore, in shafts, either pellet or lump ore [12,13], is converted into the so-called sponge iron or direct reduced iron (DRI) as an intermediate product, which is typically melted in an EAF for further steelmaking …

    sbm/sbm difference between pellet and spong iron.md at …

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    Low-Carbon Production of Iron & Steel: Technology …

    DRI converts raw iron ore to sponge iron, a porous, permeable, and highly reactive product that requires treatment with EAF before selling to market. One of the well known hard-to-abate sectors, substantial iron and steel industry decarbonization will increase production cost significantly (>120 $/ton) [(ETC, 2018)]. ... The difference of ...

    Iron Ore Pellets

    A minimum of broken pellets between 6 mm and 0.6 mm in size is also desirable. Advantages of Pellets. Iron ore pellets are superior to iron ore lumps in the subsequent iron making processes such as direct reduction furnace, and blast furnace etc. The pellets have the following advantages.

    Frequently Asked Questions | International Iron Metallics …

    What are the main differences between the various types of OBMs? Pig iron is produced mainly by smelting iron ore in a blast furnace and then casting the hot metal (liquid iron) into ingots, …

    تفاوت گندله و آهن اسفنجی

    همه آنچه که باید درباره آهن اسفنجی بدانید. آهن اسفنجی یا آهن احیای مستقیم (dri) به روش گازی یا با استفاده از زغال سنگ تولید شده و به عنوان ماده اولیه در تولید محصولات فولادی گوناگون مورد استفاده قرار می‌گیرد.

    difference between pellet and spong iron – Grinding Mill China

    Direct-reduced iron (DRI), also called sponge iron, is produced from direct reduction of iron ore (in the form of lumps, pellets or fines) by a reducing gas produced … » Free online chat! …

    The use of sponge iron in steel smelting

    The difference between Fetota 1 and Feme t represents unreduced iron in the form of FeO and Fe~Oa. The FeO content varies between 0.5 and 8.0% and that of Fe~O s between 0 and 2%, depending on the complemess of ... Fig. 3. Relationship between the time of storing sponge iron in the open air and the change in the degree of metallization. where ...

    difference between pellet and spong iron

    IS 15774 (2007): Sponge Iron/Directed Reduced Iron … IS 15774 (2007): Sponge Iron/Directed Reduced Iron (DRI) Hot Briquetted Iron (HBI) and Cold Briquetted Iron (CBI) for Steel Making [MTD 30: Sponge Iron and Smelting Reduction] IS 15774:2007 (Amalgamating IS 10812:1992, ... ore or pellets) directly in the solid phase, that is without going through the molten stage as …

    How Is Iron Ore Processed into Pellets?

    What are Iron Ore Pellets? The term Pellet means a small, rounded substance. Iron Ore Pellets are small balls of iron ores. These Pellets use the powder that is derived from extracting ore as a raw material. Iron Ore Pellets help in utilizing iron ore completely and reduce wastage of this finite resource. This alone makes pellet manufacturing ...

    Sponge Iron vs. Pig Iron: What's the Difference?

    Sponge iron is a direct reduced iron form, porous and without fusion. Pig iron is a crude iron form produced in a blast furnace, used as a raw material for steel making. Sponge iron, also known as direct reduced iron …

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